Qalajinta buufinta ayaa ah tignoolajiyada ugu badan ee loo isticmaalo qaabaynta tignoolajiyada dareeraha ah iyo warshadaha qalajinta. Tiknoolajiyada qalajinta ayaa ugu habboon soo saarista budada adag ama walxaha walxaha dareeraha ah, sida: xalalka, emulsion, hakinta iyo dawladaha koollada bamka leh, sababtan awgeed, marka xajmiga qaybta iyo qaybinta alaabta kama dambaysta ah, haraaga biyaha haraaga, mass cufnaanta iyo qaabka qaybtu waa inay buuxiyaan heerka saxda ah, qalajinta buufinta waa mid ka mid ah tignoolajiyada la doonayo.
Ku buufi qalajiyaha wareegga furan iyo socodka, atomization centrifugal. Ka dib hawo qalajinta dhexdhexaadka hore, miirayaasha hawo hufnaanta dhexdhexaadka ah oo la sifeeyaa si waafaqsan tilmaamaha hawlgalka ee sawirku ka dibna kululeeyo kuleyliyaha filter sare oo tayo sare leh iyada oo la dhex gelinayo mishiinka hawada kulul buufinaya munaaradda weyn. Ka dib sheyga dareeraha ah ee waafaqsan tilmaamaha hawlgalka bamka peristaltic, atomizer galay wareegga xawaaraha sare, xoogga centrifugal wuxuu u kala firdhiyaa dhibco yaryar. In buufiyo qalajinta munaaradda ugu weyn oo leh hawo kulul ee dhibco yar yar xiriir buuxa engejin by kulaylka beddelka alaabta weheliyaan waddo gaar ah, ka dibna iyada oo duufaan si loo gaaro kala soocidda, wax adag waxaa la ururiyaa, sifeeyo ka dibna dhexdhexaad ah gaseous ah, ka dibna la sii daayay . Ku buufi nidaamka oo dhan si sahlan loo nadiifin karo, ma jiraan dhammaad dhintay, si waafaqsan shuruudaha GMP.
Qodobbada:
1. Xidhiidhka dhibcaha hawada kulul: qadar ku filan oo hawo kulul ah oo soo galaya qolka buufinta qalajinta waa in la tixgeliyaa jihada socodka gaaska kulul iyo xagasha, iyo haddii ay tahay socodka, ka soo horjeeda ama qulqulka isku dhafan, si loo hubiyo in xiriir buuxa la yeesho dhibicda waxay noqon kartaa kulayl ku filan is dhaafsi.
2. buufin: Nidaamka atomizer-ka qalajiyaha waa in uu xaqiijiyaa qaybinta cabbirka dhibcaha isku midka ah, taas oo lama huraan ah. Sababtoo ah si loo hubiyo in heerka gudbinta tayada alaabta.
3. Iyo xagasha xagasha koontada ee naqshadeynta dhuumaha: Waxaan helnaa xoogaa xog macquul ah oo ka soo baxa wax soo saarka ku dhawaad kun unug oo buufiyo qalajiyaha, waanan wadaagi karnaa.
Tilmaam:
1. Buufi xawaaraha qalajinta, marka dareeraha walxaha la atomized, aagga dusha sare ayaa si aad ah u kordhay, iyadoo hawada kulul ay la xiriirto habka, daqiiqaddu waxay noqon kartaa 95% -98% uumiga qoyaanka, wakhtiga qalajinta ee dhowr ilbiriqsi, gaar ahaan alaabta kulaylka xasaasiga ah engegan.
2. Alaabtu waxay leedahay lebis wanaagsan, dheecaan sare iyo milmay, nadiif iyo tayo wanaagsan.
3. Geedi socodka wax soo saarka qalajiyaha buufiyey waa la fududeeyay, fududahay in lagu shaqeeyo kontaroolada. Qoyaanka qoyaanka ah ee 40-60% (qalabka gaarka ah, ilaa 90%) dareeraha ayaa lagu qallajin karaa badeecada budada ah, ka dib marka la qalajiyo iyada oo aan la burburin iyo baaritaanka si loo yareeyo hababka wax soo saarka, hagaajinta nadiifinta alaabta. Cabbirka, cufnaanta cufnaanta, qoyaanka, gudaha xad gaar ah ayaa lagu hagaajin karaa iyadoo la beddelayo xaaladaha hawlgalka, xakamaynta iyo maaraynta waa mid aad u habboon.
Qaabka/Shayga | 5 | 25 | 50 | 100 | 150 | 200 | 500 | 800 | 1000 | 2000 | 3000 | 4500 | 6500 | ||
Heerkulka hawada gudaha (°C) | 140-350 Xakamaynta tooska ah | ||||||||||||||
heerkulka hawada ee soo baxa (°C) | 80-90 | ||||||||||||||
Habka atomiga | Xawaaraha sare ee centrifugal atomizer (gudbinta makaanikada) | ||||||||||||||
Uumi-baxa biyaha xadka sare (kg/h) | 5 | 25 | 50 | 100 | 150 | 200 | 500 | 800 | 1000 | 2000 | 3000 | 4500 | 6500 | ||
Xawaaraha xadka sare (rpm) | 25000 | 22000 | 21500 | 18000 | 16000 | 12000-13000 | 11000-12000 | ||||||||
Dhexroorka saxanka buufiyey (mm) | 60 | 120 | 150 | 180-210 | Marka loo eego shuruudaha nidaamka farsamada | ||||||||||
isha kulaylka | Korontada | uumi + koronto | Uumiga + koronto, saliid shidaal, gaas, shooladda qaraxa kulul | ||||||||||||
Korontada kuleylinta xadka sare (kw) | 12 | 31.5 | 60 | 81 | 99 | Isticmaalka ilo kulaylka kale | |||||||||
Cabirka (L×W×H) (m) | 1.6×1.1×1.75 | 4×2.7×4.5 | 4.5×2.8×5.5 | 5.2×3.5×6.7 | 7×5.5×7.2 | 7.5×6×8 | 12.5×8×10 | 13.5×12×11 | 14.5×14×15 | Lagu go'aamiyay iyadoo loo eegayo xaaladda dhabta ah | |||||
Alaabta budada heerka soo kabashada | Ilaa 95% |
Qalajiyaha buufiye, munaaradda qallajinta buufiyo waa habka dareeraha samaynta iyo warshadaha habka qalajinta ayaa ah tan ugu ballaaran ee la isticmaalo. Inta badan ku haboon wax soo saarka budada ka emulsions hakinta, xalalka, emulsions iyo dareeraha koollada, alaabta adag granular. Sidaa darteed, marka qaybinta qaybinta walxaha dhammaatay, qoyaanka haraaga ah, cufnaanta bulk iyo qaabka qaybtu waxay la jaan qaadayaan heerka saxda ah, Qalajiyaha buufinku wuxuu ku habboon yahay habka qalajinta.
Alaabooyinka kiimikaad: PAC, midabyo kala firdhi, midabyo fal-celin leh, kiciyayaal organic, silica, budada dhaqida, zinc sulfate, silica, sodium silicate, fluoride potassium, kaalshiyam carbonate, potassium sulfate, kicinta inorganic, mid kasta iyo noocyada kale ee qashinka.
Cuntada: amino acids, vitamins, beedka, burka, lafaha, xawaashka, borotiinka, budada caanaha, cuntada dhiiga, bur soy, qaxwaha, shaaha, glucose, sorbate potassium, pectin, dhadhanka iyo udgoonka, casiirka khudradda, khamiirka, istaarijka, iwm. .
Ceramics: alumina, zirconia, magnesia, titania, titanium, magnesium, kaolin, dhoobo, ferrite kala duwan iyo oksaydhyada biraha.